Optical Prototyping Services

Custom optical prototypes & critical component manufacturing. Our flexible on-demand solutions speed up launches, cut risks and streamline workflows with cost-effective industrial pricing.

What Precision Optics Can We Fabricate for You?

Global optics sectors need high-performance material parts with superior clarity, durability and full industry compliance. We deliver custom optical solutions for consumer electronics, medical devices, aerospace and laser tech, meeting all core performance & regulatory demands:

Our precision manufacturing capabilities allow us to support customized solutions across various optical fields.

 Precision You Can Trust, Speed You Need.

Why Partner with Zorapid?

Zorapid delivers reliable precision manufacturing solutions.
20+ years in CNC machining, prototyping & small-batch production, serving global industries.
We ensure micron precision, quick delivery, flexible orders and full material options.
Advanced equipment and strict QC guarantee consistent high-quality parts.
We offer DFM support and timely shipping, acting as your trusted partner to save cost and speed up product launch.
Make your optical products from idea to market-ready.

Optical Development: From Prototyping to Mass Production

Zorapid delivers consistent high-precision optical component manufacturing, covering the entire product cycle from design verification prototypes, low-volume trial runs, to stable large-scale mass production. We keep strict optical surface quality, zero light distortion, and unified dimensional accuracy throughout every production stage.

Prototype Development

Fast optical prototyping for design validation, optical testing and structural fitting. We produce ultra-smooth optical-grade surfaces with precise profiles, helping you verify light transmission, reflection and structural performance in the shortest time.

Small-Batch Trial Production

Stable low-volume manufacturing for market testing and pre-production verification. We optimize optical craftsmanship, improve assembly consistency, and eliminate prototype-stage defects to ensure mature and stable process before mass launch.

Large-Scale Mass Production

Standardized mass production of optical components with fully unified precision, surface finish and optical performance. Strict batch quality control guarantees zero difference between samples and mass products, supporting long-term stable global supply.

One-stop material and surface treatment services

Materials

Our material library covers all key categories—industrial metals, engineering plastics, and advanced composites—to deliver optimal material solutions for your critical projects.

Surface Finishes

Engineer performance and appearance: our comprehensive surface finishing options improve part longevity and aesthetics, supporting both smooth precision finishes and custom textured surfaces.

FAQ

How to select the right optical material for my application?
  • Visible/NIR (400–1100 nm):BK7/K9 (low cost), fused silica (thermal resistance)
  • UV (190–400 nm):Fused silica, sapphire
  • IR (8–14 μm):Germanium (Ge), ZnSe
  • Hardness/Wear resistance:Sapphire, fused silica

    We offer free material selection based on wavelength, laser power, temperature, size & tolerance.

  • Size:Φ2 mm – Φ300 mm;Square 2×2 mm – 300×300 mm
  • Thickness tolerance:±0.01 mm (precision) / ±0.1 mm (standard)
  • Surface figure:λ/10 @633 nm (high precision) / λ/2 (standard)
  • Surface quality:10–5 / 80–50
  • Angle tolerance:±1′ (precision) / ±5′ (standard)

1 piece MOQ, no minimum order. Custom aspheric, freeform, micro-structure, coating, cementing, black paint per drawing/sample/spec. We provide DFM analysis, optical design optimization, prototyping & mass production.

  • Standard:3–5 days
  • Custom prototype:7–12 days
  • Small batch (10–50 pcs):12–18 days
  • Mass production:20–30 days
    Rush order: 3–7 days (extra fee).
  • ZYGO Interferometer:Surface figure (λ/100)
  • Spectrophotometer:Transmission/reflection (190–2500 nm)
  • High-precision micrometer:±0.001 mm
  • Metallurgical microscope:Surface quality/defects
  • Centration scope:Centering error
  • Environmental chamber:Temperature/humidity/salt spray.
 

Compliant with ISO 9001, ISO 13485, AS9102. 100% inspection for dimensions, surface figure, surface quality, coating, appearance. Provide full inspection report, interferogram, transmission curve, material certificate, COC.