Optical Prototyping Services
Custom optical prototypes & critical component manufacturing. Our flexible on-demand solutions speed up launches, cut risks and streamline workflows with cost-effective industrial pricing.
- Strict dimensional accuracy for optical assembly
- 24/7 expert optical engineering support for design
- Fast optical prototype validation & iteration
What Precision Optics Can We Fabricate for You?
Global optics sectors need high-performance material parts with superior clarity, durability and full industry compliance. We deliver custom optical solutions for consumer electronics, medical devices, aerospace and laser tech, meeting all core performance & regulatory demands:
- ISO 9001 certified quality system. Strict CMM & GD&T testing guarantees precise dimensions.
- Low-dispersion scratch-proof optical materials for steady performance & lasting durability
- Nanometer-precision machining (±0.005mm) for lenses, prisms and laser assemblies
Our precision manufacturing capabilities allow us to support customized solutions across various optical fields.
- Optical Path Validation Prototypes & R&D Models
- Laser Components (Collimators, Splitters, Waveplates, Mounts)
- Fiber Optic Connectors, Ferrules & Alignment Sleeves
- Imaging & IR/UV optics for cameras, scopes & endoscopes
- Custom Optomechanical Mounts & Housings
- Optical Sensors (LiDAR, Spectral, Photodetectors)
- Medical, AR/VR & HUD optical components
- Research Aftermarket Upgrades & Specialty Optics
Precision You Can Trust, Speed You Need.
Why Partner with Zorapid?
- 20+ Years of Precision Expertise
- Micron-Level Tolerance Control
- From 1 Pc to Batch — No MOQ
- 3–5 Days Fast Turnaround
- Full Material & Process Capability
- Strict Quality & Global Certifications
Optical Development: From Prototyping to Mass Production
Prototype Development
Small-Batch Trial Production
Large-Scale Mass Production
One-stop material and surface treatment services
Materials
Our material library covers all key categories—industrial metals, engineering plastics, and advanced composites—to deliver optimal material solutions for your critical projects.
Surface Finishes
Engineer performance and appearance: our comprehensive surface finishing options improve part longevity and aesthetics, supporting both smooth precision finishes and custom textured surfaces.
FAQ
How to select the right optical material for my application?
- Visible/NIR (400–1100 nm):BK7/K9 (low cost), fused silica (thermal resistance)
- UV (190–400 nm):Fused silica, sapphire
- IR (8–14 μm):Germanium (Ge), ZnSe
- Hardness/Wear resistance:Sapphire, fused silica
We offer free material selection based on wavelength, laser power, temperature, size & tolerance.
What are your standard sizes and tolerances?
- Size:Φ2 mm – Φ300 mm;Square 2×2 mm – 300×300 mm
- Thickness tolerance:±0.01 mm (precision) / ±0.1 mm (standard)
- Surface figure:λ/10 @633 nm (high precision) / λ/2 (standard)
- Surface quality:10–5 / 80–50
- Angle tolerance:±1′ (precision) / ±5′ (standard)
Do you support OEM/ODM? What’s the MOQ?
1 piece MOQ, no minimum order. Custom aspheric, freeform, micro-structure, coating, cementing, black paint per drawing/sample/spec. We provide DFM analysis, optical design optimization, prototyping & mass production.
What is the lead time for custom optics?
- Standard:3–5 days
- Custom prototype:7–12 days
- Small batch (10–50 pcs):12–18 days
- Mass production:20–30 daysRush order: 3–7 days (extra fee).
Inspection equipment do you use?
- ZYGO Interferometer:Surface figure (λ/100)
- Spectrophotometer:Transmission/reflection (190–2500 nm)
- High-precision micrometer:±0.001 mm
- Metallurgical microscope:Surface quality/defects
- Centration scope:Centering error
- Environmental chamber:Temperature/humidity/salt spray.
What are your quality control standards?
Compliant with ISO 9001, ISO 13485, AS9102. 100% inspection for dimensions, surface figure, surface quality, coating, appearance. Provide full inspection report, interferogram, transmission curve, material certificate, COC.